Many non-automatic or industries 3.0 have progressively transformed to keep up with industrial revolution 4.0. This transformation is a good thing, but before making a decision, a company should know one of the essential aspects of entering into industrial revolution 4.0, such as the facilities that must be prepared and choosing the correct location. Any smart manufacturing industry 4.0 must get a hold of this information, lest the investment is wasted or gone awry.
We understand that making a change is not easy. We have seen many cases where industries are unsuccessful in failing to grasp the crucial factors. This article will explain the crucial points business owners must consider competing successfully in the industrial revolution 4.0 race. We will look at what industrial revolution 4.0 is, the requirements of establishing smart manufacturing industry 4.0, and answer the critical question of where to set up your smart factory industry 4.0 in Indonesia.
An Overview Of Industrial Revolution 4.0
Many industrial and manufacturing experts speak about industrial revolution 4.0 being the way to the future. Some also call it smart manufacturing industry 4.0 or smart factory industry 4.0. But what exactly is it? How did it come about? How to implement industrial revolution 4.0 processes to the existing ones? What are the ways to implement it?
Let’s dig deeper.
What Is Industrial Revolution 4.0?
Industrial revolution 4.0 describes a new phase in the evolution of manufacturing processes that focuses heavily on interconnectivity, automation, machine learning, and real-time data. Industrial revolution 4.0, also referred to as IIoT or smart manufacturing industry 4.0, or smart factory industry 4.0, ties physical production and operations with smart digital technology, machine learning, and big data. This connection is aimed to create a more holistic and better-connected ecosystem for companies that focus on manufacturing and supply chain management.
While every company and organization operating today is different in production and operations, they all encounter a common challenge — the need for connectedness and access to real-time insights across processes, partners, products, and people.
This part is where industrial revolution 4.0 comes about.
Industrial revolution 4.0 is not just about investing in new technology and tools to improve manufacturing efficiency. Smart manufacturing industry 4.0 is about revolutionizing the way your entire business operates and grows. As the manufacturing world is changing, you must be willing to invest in industrial revolution 4.0 to survive and thrive.
The Evolution of Industry from 1.0 to 4.0
There are four distinct industrial revolutions that the world either has experienced or continues to experience today. The First Industrial Revolution happened between the late 1700s and early 1800s. During this period, manufacturing evolved from focusing on manual labor performed by people assisted by work animals to a more optimized form of delivery completed by people through water and steam-powered engines and other types of machine tools.
The Second Industrial Revolution began in the early 20th century. The second industrial revolution was marked by the introduction of steel and the use of electricity in factories. Electricity enabled manufacturers to increase efficiency and helped make factory machinery more mobile. During this phase, mass production concepts like the assembly line were introduced as a way to boost productivity.
The Third Industrial Revolution started in the late 1950s, as manufacturers incorporated more electronics technology (eventually computers) into their factories. During this period, they began experiencing a shift that put less emphasis on analog and mechanical technology, focusing more on digital technology and automation software.
The Fourth Industrial Revolution emerged a few decades ago, known as Industrial Revolution 4.0 or Smart Manufacturing Industry 4.0. This phase emphasized digital technology to a whole new level with the help of interconnectivity through the Internet of Things (IoT), access to real-time data, and the introduction of cyber-physical systems. Industrial Revolution 4.0 offers a more comprehensive, interlinked, and holistic approach to manufacturing, connecting physical with digital, allowing for better collaboration and access across departments, partners, vendors, products, and people. Industrial Revolution 4.0 empowers businesses to control better and understand every aspect of their operation and allows them to leverage instant data to boost productivity, improve processes, and drive growth.
Implementation Of Smart Manufacturing
To understand the concept of smart factory industry 4.0, let us look at how this technology could apply to your business.
- Supply chain management and optimization.
Smart Factory Industry 4.0 gives your business greater insight, control, and data visibility across the entire supply chain. By leveraging supply chain management capabilities, you can deliver products and services to market faster, cheaper, and better quality to gain an advantage over less-efficient competitors.
- Predictive maintenance/analytics.
Smart Factory Industry 4.0 enhances your ability to scan for potential problems beforehand. With Smart Manufacturing Industry 4.0, preventive maintenance is much more automated and streamlined. Systems can detect when issues are arising, or machinery needs to be fixed, avoiding problems. Predictive analytics allows you to ask not only reactive questions like, “What has happened?” or “Why did it happen?” but also proactive ones like, “What is going to happen?” and “What can we do to prevent it from happening?” These types of analytics can enable you to switch from preventive to predictive maintenance.
- Asset tracking and optimization.
Smart Factory Industry 4.0 helps you become more efficient with assets at each stage of the supply chain, allowing for better inventory tracking, quality, and optimization opportunities relating to logistics. With Smart Manufacturing Industry 4.0, you get better visibility into assets worldwide. Standard asset management tasks such as asset transfers, disposals, reclassifications, and adjustments can be streamlined and managed centrally and in real-time.
Benefits Of Applying Industry 4.0 Technology
Industrial Revolution 4.0 covers the entire product life cycle and supply chain — design, sales, inventory, scheduling, quality, engineering, customer and field services with up-to-date information, relevant views of production and business processes, supported by much richer and more timely analytics.
Here is a non-exhaustive list of some of the benefits of adopting Smart Factory Industry 4.0 for your business:
- Makes you more competitive, especially against companies that continue to optimize logistics and supply chain management. Invest in technology and solutions that help you improve and optimize your operations.
- Makes you more attractive to the younger workforce. Investing in modern, innovative technologies lets you attract and retain new workers.
- Makes your team more robust and more collaborative. You can increase efficiency, boost inter-department collaborations, enable predictive and prescriptive analytics, and allow people (operators, managers, and executives) to fully utilize real-time data and intelligence to make better decisions while managing day-to-day responsibilities.
- Allows you to address potential issues before they become big problems. Predictive analytics, real-time data, internet-connected machinery, and automation can all help you be more proactive when it comes to addressing and solving potential maintenance and supply chain management issues.
- Allows you to trim costs, boost profits, and fuel growth.
Smart Factory Industry 4.0 helps you manage and optimize all aspects of your manufacturing processes and supply chain to access real-time data and insights needed to make smarter, faster decisions about your business. This benefit can ultimately boost the efficiency and profitability of your entire operation.
Required Facilities For Industry 4.0
In the Industrial Revolution 4.0, eight main pillars transform an ordinary industry into a digital-ready enterprise. These are bundled together in an integrated system.
Integrated System enables all company functions to be more cohesive and automatically integrated. It connects several systems physically and functionally. This system will combine the sub-system components in one system, which ensures that each function can function as a unit of a system.
Integration is horizontal and vertical. An example of horizontal integration is e-commerce applications included with the payment system. An example of vertical integration is in factories that have unified data from sensors in the field, from machines on the plant floor to the business level to the ERP or Enterprise Resource Planning level.
Pillar 1 – Cloud Computing. Cloud computing is a technology that makes the internet a center for data and application management, where users are given login credentials to access virtual servers and configure them via the internet. For instance, a hosting master provides virtual servers to create online websites accessible through the internet.
Pillar 2 – Internet of Things (IoT). IoT allows everything to be connected via the internet without the need for human interaction. For example, when we run, we use a smartwatch to measure how far the distance traveled.
Pillar 3 – Big Data. Big Data is a term that describes large volumes of data, both structured and unstructured. Used in many businesses, it can help determine the direction of a business. For example, a hosting company will only send renewal promo emails to customers who have a payment due.
Pillar 4 – Augmented Reality (AR) and Virtual Reality (VR). AR is a technology that combines two-dimensional and three-dimensional virtual objects into a natural three-dimensional environment, then projects them in real-time to create a virtual reality world. AR and VR are software and hardware interfaces that enable users to emulate the digital to the physical. AR and VR technology has many benefits for the manufacturing industry in product development.
Pillar 5 – Additive Manufacturing. This technology is a breakthrough in the manufacturing industry, also known as 3D printing. In today’s digital era, digital design images that have been created can be realized into real objects with the same size and shape as the actual design or with a particular scale.
Pillar 6 – Autonomous System. In industry 4.0, many systems are being made more intelligent and more autonomous. When one system element communicates with other components independently, they will build an independent system that can “move on its own,” an example that is being developed and has already been used is an autonomous car.
Pillar 7 – Simulation. Simulation is used in many contexts, such as technology simulation for performance optimization, safety engineering, testing, training, and education. People can use it to build a new system or improve the old one, usually in planning. Simulations are performed to avoid negative impacts such as costs. It can even be connected to an existing system allowing it to run parallel to operations to obtain improvements precisely and in real-time.
Pillar 8 – Cyber Security. Cyber security aims to protect information from cyber attacks, preventing actions that may disrupt confidentiality, integrity, and data availability. When more and more elements are connected, primarily through the internet, security becomes more critical. This aspect is unavoidable and needs to be anticipated in implementing industry 4.0.
Subang Smartpolitan – A New Efficient Industrial Site Ready for Industry 4.0
This last section introduces a newly opened industrial area that is ready for the Industrial Revolution 4.0.
Subang Smartpolitan – A Complete Ecosystem for Smart Manufacturing Industry 4.0
Located in the heart of the Java Industrial Corridor, Subang Smartpolitan by Suryacipta is an integrated development with a complete ecosystem to accommodate work, live, learn, and play. The whole area is designed for better efficiency, higher productivity, and enhanced economy of scale. This smart and sustainable city offers industrial areas, and commercial land for sale and rent, complemented with entertainment, residential, and education areas.
2,717 Hectares Of Fully Integrated Industrial Estate
Subang Smartpolitan Smart Sustainable City offers a massive industrial land area balanced with open and green spaces, creating a complete ecosystem of Industrial, Commercial, Residential, Education, and Entertainment to accommodate the work-live-learn-play modern lifestyle.
Located in the Heart of Supply Chain Corridor
Indonesia’s industrial development center has expanded from Jakarta and connects cities further east in West Java, namely Subang and the neighboring areas. The Rebana Metropolitan Development Project is set to boost investment and economic growth and create millions of jobs.
Subang region is strategically located in the proximity of more than 10,000 supply chain manufacturing companies, home to more than 800,000 potential quality workforce and lower competitive wages (around USD 207). It is also located near Patimban Seaport, the 1st Integrated Supply Chain Port in Indonesia, designated as a logistics and connectivity center.
Connected via Major Infrastructure
Subang Smartpolitan is conveniently well connected to entry and exit points for your industrial needs, with direct access from Cipali Interchange and Patimban Toll Road.
Towards the east, the new Patimban Seaport is ±40 km, Kertajati International Airport ±70 km, Husein Sastranegara International Airport ±93 km, Bandung City ±90 km, and Central Java Province ±150 km. Going west towards Jakarta City ±90 km, Tanjung Priok Seaport ±100 km, and Soekarno-Hatta International Airport ±120 km. This smart city abounds with major infrastructures to support any significant business operation.
Ready to Accommodate Electric Vehicle (EV) Manufacturers
According to McKinsey (2018), the electric vehicle (EV) market is globally spiking. This is verified by Google Trends, as we can see the interest increased in EVs over the past 3 years. To cater to the uprising demand, Subang Smartpolitan is open for electric vehicle manufacturers. Equipped with Smart Environment, Smart Infrastructure, and Smart Facilities, Smarpolitan will be a convenient place for EV manufacturers to operate in.
Subang Smartpolitan – Smart and Sustainable City Ready for Industry 4.0
Subang Smartpolitan is an industrial area with facilities ready to support industry 4.0. You only need to complete your company’s internal facilities. Subang Smartpolitan by Suryacipta provides cloud computing infrastructure such as fiber optics, ISPs, and IoT systems in general areas. You need only to build your private cloud system.
Facilities provided by Subang Smartpolitan to support your Industrial Revolution 4.0 needs:
Advanced Technology and Internet of Things (IoT)
Increase Efficiency & Productivity with a better facility, connectivity, and system. The development of this smart city utilizes advanced technology and IoT. All aspects and facilities are well connected through technology to increase productivity and cost-efficiency.
Road Network System and Smart Mobility
Enhance movements of people and goods with a better road network and innovative mobility system that offers seamless connectivity, reduced travel time, and improved transport efficiency. Existing roads and the new intelligent mobility network are arranged based on a city’s spatial planning that connects primary, first secondary, second secondary, third secondary areas, and so forth, up to the residential areas.
Fibre Optic, 5G Ready
The entire city’s network accommodates the latest 5G technology for communication in a fiber optic backbone network. This rapid data transfer is an essential feature for any Industry 4.0 operations.
Integrated Property Management System
This system provides a safe, integrated, intelligent, and sustainable design for efficient emergency response, health, and property safeguarding such as district cooling, mobile command centers, ecological water, and wastewater management, security system integration, Digital Community Platform, and other intelligent facilities.
Data Center (Open Data System/API)
Open data system/Data Center is the sharing of data that can be freely used, shared, and built on by anyone, anywhere, for any purpose. Datasets could be browsed, downloaded, distributed, reproduced, linked, and studied. Real-time data is particularly valuable for applications requiring live status inquires and updates, such as traffic and environmental management.
Real-time data allows third-party developers to create citizen-centric solutions, support innovation & start-ups, develop and improve the smart city, and foster a culture of transparency and empowerment. Furthermore, open data center sustains research, application development & policy analysis and aims to enhance business productivity with easier access to information.
So there it is. We hope after reading this article you understand the essentials needed to transition to industry 4.0. If you are serious about stepping into industry 4.0 from your current business, you should also be able to find an industrial area that has the criteria discussed in this article.
To better compete in your industry, achieve higher productivity, efficiency, and simultaneously reduce costs, invest in a location that is ready to play host to all the Industrial Revolution 4.0 requirements.
If you are looking for an industrial 4.0 area, Subang Smartpolitan is the answer. Subang Smartpolitan is specifically designed to fully support industry 4.0 companies seeking to maintain that extra edge. For a confidential consultation or inquiry, click here.